Weld overlay & clad fabrication
Weld Overlay & Clad Fabrication Solutions
Wear and abrasion can significantly compromise the integrity of critical components. Our weld overlay and clad fabrication techniques offer robust solutions to enhance durability.
The wear problem
The primary wear mechanisms at play include sliding abrasion and gouging, which can cause failure in high-impact areas, especially in mining and construction applications. Components like hoppers and buckets often wear out quickly due to these forces, necessitating timely intervention.
Recommended plate by component
| Component | Grade | Thickness | Why |
|---|---|---|---|
| Bucket Liners | S31600 | 8-12 | Increases life expectancy by up to 300%. |
| Chute Liners | K02401 | 6-10 | Enhanced resistance to sliding abrasion. |
| Wear Plates | S32205 | 10-20 | Exceptional toughness and abrasion wear resistance. |
| Crusher Liners | S32750 | 12-15 | Maximizes uptime and reduces replacement frequency. |
| Piping Systems | N06625 | 8-14 | Longer service life in corrosive environments. |
Selecting the right plate
Choose the right grade
Select materials based on exposure to specific wear types.
Consider thickness carefully
Optimal thickness can enhance wear resistance significantly.
Evaluate operating conditions
Assess your application's operational environment for better material selection.
Prioritize cost-effectiveness
Invest in high-quality materials for long-term savings.
Questions engineers ask
How does weld overlay improve wear resistance?
Weld overlay adds a layer of hard, wear-resistant material to vulnerable surfaces, significantly extending their lifespan. It's particularly effective against impact and abrasion.
What factors should I consider when selecting a grade?
Consider the type of wear, the environment, and the temperature conditions. Each grade has specific characteristics suited to different applications.
Can you customize thickness for specific applications?
Yes, we can customize the thickness of the overlay or clad materials based on application requirements. This ensures optimal performance for your components.
What maintenance is required for weld overlay products?
Regular inspections should be conducted to identify signs of wear. Minimal maintenance is required, but timely replacement of worn components is crucial for performance.
Get a quotation for weld overlay & clad fabrication
Send your specification and requirement and we respond with options and mill test certificates.
Request a quotation